5 Best Fuel Filter for 6.0 Powerstroke [Buying Guide 2021]

Common engine system requires sticky fuel liquid to support the mechanism. And the fuel gets contaminated with lots of dirt & other particles.

It directly hampers the working efficiency of the vehicle engine. Even your precious 6.0L Powerstroke engines can’t go past the effects.

As it happens, the design includes filtering media to take out the particles. But there is an overwhelming number of options to continue.

Therefore, what is the best fuel filter for 6.0 Powerstroke is to hit your mind. Skip all confusions right away with our absolute best fuel filter reviews.

But first of all, have a quick look at the comparison table.

Best Fuel Filter for 6.0 Powerstroke – Comparison Table

ProductKey FeatureFitmentPrice
1. Motorcraft FD-4616 Fuel FilterHigh grade stainless steel2003 – 2007
2. FD4616 Diesel Fuel FilterUniform fuel flow2003 – 2007
3. CARMOCAR Diesel Fuel FilterSuperior construction 2003-2007
4. WIX Filters -Heavy Duty FilterHigher retention abilityN/A
5. ECOGARD Diesel Fuel FilterIncredible efficiency2003-2007

Best 6.0 Powerstroke Fuel Filter Reviews

Now, it is time to have a deep insight. We sorted out these fuel filters testing them thoroughly.

The detailed features will let you choose the best one from here. So check out five fuel filters that are suitable for 6.0 Powerstroke:

1. Motorcraft FD-4616 Fuel Filter

1. Motorcraft FD-4616 Fuel Filter. Best fuel filter for 6.0 Powerstroke

Are you looking for a Motorcraft fuel filter 6.0 Powerstroke? Then this might be a good choice for you. Even, it is the fuel filter for 2005 6.0 Powerstrokes.

The fuel filtration device blocks foreign particles from approaching the engine, thus allowing the engine to operate properly with adequate fluid as well as airflow. Also, this filter is fuel-flex compatible if the engine requires. In this case, the 6.0 Powerstroke fuel filter part number is FD4616.

Though it’s not original, it is a suitable substitute for the aftermarket.

Features and Benefits

Good Structure

This fuel filter is made of high-grade casings of stainless steel (300 series) which ensures high strength to endure an operating pressure up to six times standard.

Powerful Media

This type of media has a fair rating of microns 8 or larger. So you will get 98% filtration, which will provide steady fuel flow to your engine.

Corrosion Resistant

This Motorcraft fuel filter is manufactured with the most recent technology and provides higher resistance to corrosion.

Pros

  • Lightweight.
  • Inexpensive
  • O-ring included.
  • Longer lifespan.

Cons

  • Hard to install, sometimes filters may fall apart.

 

2. FD4616 Diesel Fuel Filter

FD4616 Diesel Fuel Filter. Best Fuel Filter for 6.0 Powerstrokes

If you have a diesel engine vehicle then you should purchase an FD4616 diesel fuel filter. This filter is fit for all 2003-2007 0.6L Powerstroke.

It comes in a package that includes two O-rings, one top fuel-bowl filter, and one bottom lifter-pump filter. Six months of warranty is provided, so you are set for at least six months!

Features and Benefits

Strong material

The filter paper is genuine Germany Ahlstrom paper, which increases the efficiency of the filter. So your engine will be free from impurities to a greater extant.

Better Casing

This filter also has an excellent casing made of stainless steel from 300 series which supplies greater resistance to corrosion and increased life cycle.

Superior Performance

Has 98 percent efficiency of water separation, also separates the impurities and pollutants at 10 microns or higher for 98 percent, ensuring the greater performance of the filter. As a result, you will be able to enjoy a smoother ride.

Pros

  • Uniform fuel flow.
  • Corrosion-resistant.
  • Not expensive.
  • Prevents stalling or engine failure.

Cons

  • May not perform well except Ford vehicles.

 

3. CARMOCAR for Ford 6.0L Diesel Fuel Filter

CARMOCAR for Ford 6.0L 2003-2007 Diesel Fuel Filter

CARMOCAR for Ford 6.0L 2003-2007 Diesel Fuel Filter is a high-quality diesel-fuel aftermarket filter. This filter helps to solve various problems like stalling of the engine, sluggish acceleration, and other problems.

Though it’s not original, it is a suitable substitute for the aftermarket. It will work a lot better on your 6.0 Liter Powerstrokes Engine Vehicles for the 03-07 Ford F Series.

Features and Benefits

High Powered Media

This filter is made with a premium media filter which increases the efficiency of the filter, so it removes pollutants from the fuel at a higher scale.

Better Packaging

This filter comes in a package that also consists of a top fuel bowl as well as bottom lifter pump filters.

Reliable Construction

This 7.64 x 3.58 x 3.5 inches filter weighs approximately 7.8 ounces. It has a smooth exterior design and suitable for all 2003-2007 Ford 6.0 F-Series V8 engines with Diesel Powerstrokes.

Pros

  • Lower price.
  • Easy to replace.
  • Longer lifespan.
  • Takes little time to install.

Cons

  • Not suitable for E-series vehicles.

 

4. WIX Heavy Duty Spin-On Lube Filter

WIX Heavy Duty Spin-On Lube Filter

Willing to buy a Wix fuel filter for 6.0 Powerstroke? Then you can consider the 51832 heavy-duty spin-on lube filters. This spin-on oil filter was developed by the company that flipped the filter industry upside down becoming a worldwide standard.

By eliminating the abrasive pollutants in the lubricating system of the engine, these filters defend the engine from early wear. These heavy-duty filters decrease downtime, improve uptime, and extend the useful life of the oil 2X.

Features and Benefits

Good Quality Construction

They are constructed with a pleated paper that catches different kinds of suspended particles. Very simple in design but built according to OEM specifications, so surely can rely on WIX Filters – 51832 Heavy Duty Spin-On Lube Filter for higher quality.

Spectacular packaging

This filter also comes in a package that includes a mounting plate, gasket, inner tube, and central tube.

Higher Retention Ability

For this Wix filter, the capacity of holding dirt is improved than other conventional fuel filters. Retention of higher size particles is one of its features.

Pros

  • Highly reliable.
  • Can be installed easily.
  • Low restraint on oil flow.
  • Requires low maintenance.

Cons

  • Does not provide any warranty.

 

5. ECOGARD Premium Diesel Fuel Filter

ECOGARD Premium Diesel Fuel Filter

ECOGARD XF55590 Premium Diesel Fuel Filter is compatible with many of the ford 2003-2007 series. You can surely buy this filter as it helps with various vehicle problems like starting difficulties, acceleration reluctance, rough idling, etc.

ECOGARD has been manufacturing filer for 35 years now. Ecogard items are designed with important functions and sold at rates that cannot be matched by several other manufacturers. Taking care of the customers and making their jobs and lives simpler and less frustrating really goes over and beyond.

Features and Benefits

Incredible Efficiency

Its filtration and water extraction process are quite efficient to meet the demands of newer diesel engines for maximum fuel flow that’s also free of water and pollutants. It helps to defend your engine by holding particles far from both the fuel injector and carburetor against damage.

Improved Performance

Expertly made from top-quality materials and developed to the greatest quality requirements for consistent performance. Also, it is built with the help of the new technology.

Standard Design

Specifically designed and checked for the fit, shape, and function of original diesel equipment filters. Meets the criteria for your latest vehicle warranties to be maintained.

Pros

  • Improved compatibility.
  • Easy to install.
  • Competitive pricing.
  • Increased fuel economy.

Cons

  • Not corrosion resistant.

 

How Often Should You Change the Fuel Filter on 6.0 Powerstroke?

The 6.0L attracts a bad image, but in the last 5 years, views have changed rapidly as the engine has been used for many cheap, quite higher horsepower builds. A religious servicing routine is the main factor behind this engine.

Fuel filters, with differential services of 60k and transmission services of 90-100k, should be replaced every 10,000 miles. For ford 6.0 fuel filter change interval is 15,000 miles under ‘standard’ service condition, but under ‘extreme’ service condition the interval is 10,000 miles.

As in other trucks, we don’t suggest getting a flush at all if you’re not doing transmission flushes each year; just a wash, filter shift and fill. It is important to check the filter periodically and change it when dirty.

How to Change Fuel Filters on 6.0 Powerstroke?

To change fuel filters you will need a filter kit, paper towels, a bucket, and a can to dispose of the older filter.

Also, you will need some tools like –

If you have all these tools, then you are ready to get down to business!

1# In case of the primary fuel filter first put the bucket under your vehicle’s fuel pump.

2# Then find the Allen plug on the edge of the pump.

3# Use the socket of 36mm to take off the big black cap.

4# Dispose of both the O-ring and the older filter by pulling them from the lid. Insert a new fuel filter (primary) and a section of the pump.

5# Again, use the same socket of 36mm to tighten the seal, ensuring torque about 19lb per feet. Be careful, do not over tighten it.

6# In case of the secondary fuel filter, use drive ratchet of 1/2” socket of 24mm to remove the upper black cap.

7# Take off the filter from the casing and also the O-ring that is in the lid.

8# Use the turkey baster to drain the extra fuel from the filter casing.

9# Install a new filter (secondary) and also reinstall the upper black cap by using drive ratchet of 1/2” socket of 24mm ensuring torque about 124lb per inch.

6.0 Powerstroke Fuel Filter Problems and Symptoms

How do you know when to change your vehicle’s fuel filter? There should be some symptoms, right? So, we are going to discuss some 6.0 Powerstroke fuel filter symptoms and problems here.

  • Difficulty Starting the Engine

The most obvious example of a blocked fuel filter is that it is difficult to start the engine since the oil supply heading towards the engine is exhausted. If you face this problem, you must replace the filter otherwise, the car won’t start.

  • Acceleration Issues

You know your fuel filter is dirty when you press on the gas pedal for acceleration but the pace doesn’t change.

  • Engine Misfires

An engine with a weak filter will lead to misfires and probably needs cleaning. But you may need a replacement of the whole filter depending on the behavior of the engine.

  • Very Strong Odor

If the vehicle’s exhaust has a very strong smell, then it indicates that the filter is dirty or could also mean other threatening issues. A professional should inspect the engine filter in this case.

FAQs

Q: How many fuel filters do a 6.0 Powerstroke have?

Answer: A 6.0 Powerstroke has two fuel filters – A primary fuel filter and Secondary fuel filter.

Q: What is the best fuel additive for a 6.0 Powerstroke?

Answer: There are different kinds of additives that can be used for 6.0 Powerstroke, but the best one is LUCAS full synthetic oil stabilizer/additive, also

Clear-Diesel Fuel and Tank Cleaner (the white bottle), also Diesel Kleen cetane booster plus lubrication (the grey bottle). You use these as per instruction and run as they have directed.

Q: What is the location of the 6.0 Powerstroke fuel filter?

Answer: The primary fuel filter is placed at the HFCM, installed on the frame rail on the driver side. The secondary fuel filter is on the upper side of the engine, just on the right of the oil filter of the engine.

Final Verdict

So you can see that, inspecting fuel filters and replacing them from time to time when necessary is really important for the smooth operation of a vehicle. But finding the right fuel filter and installing them in the correct way is also essential, otherwise, the vehicle while will face difficulty starting the engine.

Among all the fuel filters that are discussed here, Motorcraft FD-4616 Fuel Filter seems to fulfill all the demands as they have good structure and corrosion-resistant. But in the end, it’s actually you who gets to decide which will be the best fuel filter for 6.0 Powerstroke.

Happy Driving.

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